Cat discovered that this design was splendid for mountain riding, however the trail model developed an over heating issue as the heat exchanges were found to be insufficient when ridden on ice and in marginal snow conditions. Though the majority of sleds experienced no issues, this resulted in a class action lawsuit and resulted in an out of court settlement where cat bought back from owners 3200 short track Firecat F 7's. These sleds featured a lay down type engine which placed the carburetors in front of the engine. which was centered low in the sled to centralize mass and was believed to allow cooler air inlet temperatures. Big changes were made to the lineup for the 2007 model year as a new chassis was introduced which was called a twin spar chassis replacing all previous models while adding a new 4 stroke engine, the Z1 Jaguar, which featured an 1056cc 4 stroke parallel twin. In 2009 the Z1 was turbocharged to produce 177 horsepower 132 kW, which was 1 horsepower 0. 75 kW more than any other production snowmobile. The Crossfire and M series remain on the same M series chassis which is a spin off from the original Firecat Chassis. The original design of utility ATVs was offered from 1996 to 2004 and featured single cylinder liquid or air cooled motors from 250 to 500cc's, and all of a common design. This Arctic Cat designed motor was manufactured by Suzuki and featured a 2V SOHC design with hemispherical combustion chambers. Manual and CVT automatic transmissions were offered.

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